Full metadata record
DC FieldValueLanguage
dc.contributorDepartment of Industrial and Systems Engineeringen_US
dc.contributor.advisorChan, Felix T. S. (ISE)-
dc.creatorLi, Nan-
dc.identifier.urihttps://theses.lib.polyu.edu.hk/handle/200/8558-
dc.languageEnglishen_US
dc.publisherHong Kong Polytechnic University-
dc.rightsAll rights reserveden_US
dc.titleDevelopment of production and inventory control policies in imperfect production systemsen_US
dcterms.abstractThe production and inventory control problems in manufacturing systems have attracted a large number of researchers in the past few decades. Holding inventory, such as raw material,tools and assemblies, not only ties up capital but also generates an associated carrying cost and even has the potential for inventory depreciation. Ideally, the inventory level should be kept as low as possible. However, in reality, manufacturing companies face uncertainties from the market demand, production processes and supply. Advanced planning of production activities to hedge against these uncertainties is necessary and important for manufacturing companies. What is a reasonable amount of inventory to hold and how to manage the corresponding production planning and control have raised challenges to decision makers. Hence the aim of production and inventory control, in general, is to minimize the overall cost, including the inventory holding/backlogging cost and production cost, by determining the optimal control variables, such as production quantity, safety stock level and production speed. Although the problem of production and inventory control has been studied intensively, research gaps still exist and more practical factors should be taken into consideration. For example,stationary demand is always taken as an assumption in previous research works.However,in real cases, non-stationary demand can be commonly observed. Corresponding optimal control policies should be investigated.In addition, a large number of previous research studies normally assumed that the production system is perfect and the inventory is non-perishable, and the rest either only looked at problems with deteriorating production processes or perishable inventories. An integrated study considering both of the factors needs to be carried out.en_US
dcterms.abstractHence this research aims to address the issues and has filled the research gaps mentioned above in the field of production and inventory control. There are five main deliverables provided in this research: First of all, non-stationary demand and forecasting have first been introduced into hedging point based production and inventory control policy. Two forecast corrected control policies have been proposed and optimized through an integrated simulation, design of experiment and response surface methods. Secondly, the impact of forecasting inaccuracy on hedging point based control policies has been investigated which can provide aid in the decision making process of choosing control policy. Thirdly, product and process deterioration have been jointly examined in two economic production quantity models together with backorder and rework. In addition,bothpiece-wise linear increasing and stochastic production process deterioration have been modeled.Optimality conditions for cost functions were obtained and numerical examples were employed to illustrate the performance of the proposed models. The optimum combination of production and backorder quantity in each production run were determined and sensitivity analysis showed the influence of different parameters on inventory behavior.en_US
dcterms.extentxiv, 135 pages : color illustrationsen_US
dcterms.isPartOfPolyU Electronic Thesesen_US
dcterms.issued2016en_US
dcterms.educationalLevelAll Doctorateen_US
dcterms.educationalLevelPh.D.en_US
dcterms.LCSHProduction management.en_US
dcterms.LCSHInventory control.en_US
dcterms.LCSHHong Kong Polytechnic University -- Dissertationsen_US
dcterms.accessRightsopen accessen_US

Files in This Item:
File Description SizeFormat 
b29041223.pdfFor All Users1.73 MBAdobe PDFView/Open


Copyright Undertaking

As a bona fide Library user, I declare that:

  1. I will abide by the rules and legal ordinances governing copyright regarding the use of the Database.
  2. I will use the Database for the purpose of my research or private study only and not for circulation or further reproduction or any other purpose.
  3. I agree to indemnify and hold the University harmless from and against any loss, damage, cost, liability or expenses arising from copyright infringement or unauthorized usage.

By downloading any item(s) listed above, you acknowledge that you have read and understood the copyright undertaking as stated above, and agree to be bound by all of its terms.

Show simple item record

Please use this identifier to cite or link to this item: https://theses.lib.polyu.edu.hk/handle/200/8558