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dc.contributorDepartment of Mechanical Engineeringen_US
dc.contributor.advisorYao, Haimin (ME)en_US
dc.creatorOuyang, Peng-
dc.identifier.urihttps://theses.lib.polyu.edu.hk/handle/200/12994-
dc.languageEnglishen_US
dc.publisherHong Kong Polytechnic Universityen_US
dc.rightsAll rights reserveden_US
dc.titleComputational study on the failure mechanisms of the internal epoxy lining in the saltwater pipeen_US
dcterms.abstractPipelines play an important role in material transportation in modern industrial society. In 2021, a saltwater pipeline in Hong Kong was corroded and leaked due to the delamination of the coating, which brought huge economic losses and inconvenience. In order to investigate the failure mechanism of the coating, the finite element models were established in this thesis to have the numerical analysis.en_US
dcterms.abstractNumerical analysis requires material properties as input, therefore, in order to obtain the performance between the coating and the pipe, a four-point bending experiment was developed to measure the interfacial energy release rate. And the accuracy of the four-point bending model is checked by J-integral in ABAQUS. After finite element analysis, we give the applicable range of the energy release rate measured by four-point bending under different Young's modulus ratio systems. In addition, we obtained 𝐺 = 231 J/m2 for epoxy/steel system.en_US
dcterms.abstractTraffic loads are an important consideration in pipeline design, and this failed pipeline was located under the fast lane. Therefore, based on measured material properties and some official standards, we established the finite element models under static and dynamic traffic loads, respectively. Static analysis is usually used to study the maximum loading capacity of the coating, while dynamic analysis is used to discuss the effect of different frequencies or amplitudes on the coating. Based on the maximum principal stress criterion, interface strength criterion, and buckling analysis, we proposed three possible failure mechanisms under static loads. Then, based on the assumed dynamic load magnitudes, we calculated the cycles of fatigue-induced failure of the coating.en_US
dcterms.abstractThe conclusion of the finite element analysis under static load is that if the epoxy itself has no defects, then the coating will not fail. However, we also found that the coating at the welds was of poor quality and the location of the leak was between the welds. Through dynamic load analysis, we calculated that if there is a pre-crack in epoxy, then the maximum load trucks pass through an average of several times per day, and the coating will have fatigue failure. These results provide a reference for the saltwater pipeline leakage incident. Therefore, in the subsequent pipe welding process, we recommend that the coating be recoated several times to avoid coating quality problems.en_US
dcterms.extentix, 50 pages : color illustrationsen_US
dcterms.isPartOfPolyU Electronic Thesesen_US
dcterms.issued2023en_US
dcterms.educationalLevelM.Sc.en_US
dcterms.educationalLevelAll Masteren_US
dcterms.LCSHWater-pipes -- Corrosionen_US
dcterms.LCSHCoatingsen_US
dcterms.LCSHWater-pipes -- Inspectionen_US
dcterms.LCSHHong Kong Polytechnic University -- Dissertationsen_US
dcterms.accessRightsrestricted accessen_US

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Please use this identifier to cite or link to this item: https://theses.lib.polyu.edu.hk/handle/200/12994